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Economies of scale

M&A / Merger Model

The mechanism behind most credible cost synergies: a cost that does not rise in proportion to volume.

Also written: economy of scale, scale economies

A scale economy exists wherever output can grow faster than a cost. A fixed cost spread over more units, a purchasing contract renegotiated on twice the tonnage, a plant run closer to capacity, a compliance function or a research budget serving a much larger revenue base at almost the same cost. Two regional brewers that combine buy barley once and on better terms, and they do not need two head offices to do it.

This is why cost synergies get credit that revenue synergies do not. The mechanism is inside the buyer's control and can be identified line by line, which is also the standard an interviewer is applying: naming the specific line that falls is an answer, and saying the word scale is not.

Two disciplines follow. Scale is not the same as size. Costs that genuinely rise with volume, local sales coverage, field service, delivery to a dispersed customer base, contain very little scale, so combining two businesses whose cost bases are mostly variable saves far less than the revenue arithmetic suggests. And scale runs out: beyond some point the cost of coordinating a larger organisation rises faster than unit costs fall, which is the honest version of why the largest integrations disappoint most often.

Economies of scope are the adjacent idea and worth keeping distinct. Scope savings come from sharing a resource across different products rather than from doing more of the same thing, such as one distribution network carrying two ranges. A horizontal deal is mostly a scale story, a deal that widens the product range is mostly a scope story, and scope savings tend to be smaller, slower and closer in character to revenue synergies in the credit they deserve.

The mirror of a scale economy is a dis-synergy, which is what appears when a business is separated from a group and has to buy the same services without the group's volume behind it.

Worked example

Two manufacturers each buy 100 tonnes a year at 10 per tonne, and each runs a head office costing 12. Illustrative figures.

Combined, 200 tonnes is contracted at 9, saving 200. One head office instead of two saves 12. Both are scale economies, and both can be pointed at on a schedule.

Now change the fact pattern: the saving claimed is a shared field service force covering the same dispersed customers. That cost rises with the number of visits, so the scale in it is small and the claim deserves far less credit.

Taught in context in M&A I: Why Deals Happen and How They RunSee the three modules that are free to read

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